i will be crushing and straning all my honey and cuting out my brood comb in the search of natural cell size this year. my questions is this. how do you get the left ofer honey and the cacoons/misc dibris out of the nice clean wax my wife wants for candles/soap/lipbalm. i have seen plans for solar melters but that dosent seem to filter the wax.
wax processing question
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you can filter melted wax through a strainer or even a cloth to remove impurities.
Big Bear
Big Bear
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put a little water in the pan the wax flows into, the wax will float on top, solar melting makes the best wax because of the lower temperature
Solar melter works good. I built my own pan with a longer discharge than some online drawings show that I fitter with removable screens of various mesh with the largest mesh accross the full pan. Gets most of the big stuff on the first run. I forget were I read it, but for a final filter, use a piece of BOUNTY paper towel, works great! If you are the outdoor type, those used waxed towels make a good fire starter. I rigged a small "pet" cheeep feed/water bowl with a few drilled holes and set it on top of an old "meatloaf" pan for the mold. A little shot of silicon spray makes a good release agent. O let the wax cool in the melter overnight, should come out without any cracks. 
11X-
I have Top Bar Hives and do exactly what you want to do with a solar melter. I take an aluminum roaster pan, punch a pencil size hole along the short side, line it with paper towels. Perch it in on a small box inside a styrofoam cooler above the collection container. It drains into a plastic bread-pan sized container that I put 1/2" of water in. Perfect wax every time. You can do separate batches if you want. New comb for white wax, brood comb for "butterscotch" colored wax. I used the same technique for a cut out I did. Turned some nasty looking old brood comb into a beautiful block of wax. I also line the cooler with black tar paper. It gets up to 200F inside the cooler. Make sure it's bee-tight though other wise it cooks bees!
I used to put all the wax in an old stock pot with water and boil it down. Abandoned that method because it took way too much time and energy to get the same results.
I have Top Bar Hives and do exactly what you want to do with a solar melter. I take an aluminum roaster pan, punch a pencil size hole along the short side, line it with paper towels. Perch it in on a small box inside a styrofoam cooler above the collection container. It drains into a plastic bread-pan sized container that I put 1/2" of water in. Perfect wax every time. You can do separate batches if you want. New comb for white wax, brood comb for "butterscotch" colored wax. I used the same technique for a cut out I did. Turned some nasty looking old brood comb into a beautiful block of wax. I also line the cooler with black tar paper. It gets up to 200F inside the cooler. Make sure it's bee-tight though other wise it cooks bees!
I used to put all the wax in an old stock pot with water and boil it down. Abandoned that method because it took way too much time and energy to get the same results.
Gee, I haven't really run into the discoloration issue using aluminum. Been doing it without a problem for several years. I use the disposable aluminum turkey roaster pans repeatedly and the processed wax is the same or a better color than the comb I'm melting. Is there a certain type or alloy of aluminum we should avoid? What kind of discoloration can be expected? What is causing the discoloration? Just curious and always open to learning more.
"Wax should only be melted in stainless steel, plastic, or tin plated containers. Iron rust and containers of galvanised iron, brass or copper all impart a colour to beeswax and aluminium is said to make the wax dull and mud coloured. The next time you see a very orange wax in may have been melted in a copper pan"
http://www.honeyshop.co.uk/wax.html
http://www.honeyshop.co.uk/wax.html
> and aluminium is said to make the wax dull and mud coloured.
First, with all due respect, I wouldn't trust anything in print from a person who can't spell aluminum or color! (Just joking.) I think he's referring to the old industrial pots and pans that were were made from an aluminum alloy that was subject to oxidation (no longer available.) They have a very dull finish on them. Polishing results in a dark residue on your polishing rag. You can easily tell if this is what you have by bringing vinegar to a boil in one. If it leaves a real shiny area that the vinegar was in contact with, probably best not to use it for wax (or cooking for that matter.) Also, if your hives are in an areas that suffer from acid rain (mine are), your wax could be a bit on the acid side "dissolving" that aluminum oxide into your processed wax.
The heavy duty "aluminum foil" disposable pans and sheets are resistant to that type of oxidation, otherwise they would be banned for use with food, much like the old pots and pans are.
I never say never, so unless there's a metallurgist in the group to say otherwise, I think we can use these disposable aluminum pans in our solar melter without fear of having "dull or mud colored wax."
My wife wrote in a card she gave me for Valentine's Day the I was "handsome"....just proves you can't believe everything you read!:lpf:
Steve
First, with all due respect, I wouldn't trust anything in print from a person who can't spell aluminum or color!
(Just joking.) I think he's referring to the old industrial pots and pans that were were made from an aluminum alloy that was subject to oxidation (no longer available.) They have a very dull finish on them. Polishing results in a dark residue on your polishing rag. You can easily tell if this is what you have by bringing vinegar to a boil in one. If it leaves a real shiny area that the vinegar was in contact with, probably best not to use it for wax (or cooking for that matter.) Also, if your hives are in an areas that suffer from acid rain (mine are), your wax could be a bit on the acid side "dissolving" that aluminum oxide into your processed wax. The heavy duty "aluminum foil" disposable pans and sheets are resistant to that type of oxidation, otherwise they would be banned for use with food, much like the old pots and pans are.
I never say never, so unless there's a metallurgist in the group to say otherwise, I think we can use these disposable aluminum pans in our solar melter without fear of having "dull or mud colored wax."
My wife wrote in a card she gave me for Valentine's Day the I was "handsome"....just proves you can't believe everything you read!:lpf:
Steve
Funny, the guy who owns that UK business is actually American - you think he'd have learned to spell, wouldn't you?>
First, with all due respect, I wouldn't trust anything in print from a person who can't spell aluminum or color!
Shall we agree to leave xenophobia - even if vaguely humourous (note spelling) out of these discussions?
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