Perhaps you could find a neighbor with a table-saw, or even rent one for a day at a Home Depot or somesuch. (Portable saws used by contractors for that matter aren't that expensive ...) We made many dozens of bars in just a couple of hours:
- Cut to length.
- Rip to width.
- Run a shallow kerf-line down the middle (so a popsicle-stick sits about halfway in).
- Run a perpendicular shallow kerf-line on one end at the place where the bar would normally sit on the edge of the side-panel, so that the bar naturally "clicks" into place and tends to remain properly perpendicular until the bees glue it down. (This last bit was our improvement. Putting a kerf at both ends isn't necessary.)
As you can see we used popsicle-sticks wood-glued into the slot as our guide, and kept the carpentry as simple as we could figure out to make it.
Bookmarks